RoHS Roadmap
Why RoHS?
Legislation: European Union has established a phase-out date of July 1, 2006 for Pb in electronic products with some exceptions.
RoHS (Restriction on Hazardous Substances) and WEEE (Waste Electrical and Electronic Equipment ) directives prohibit the usage of Lead , Mercury, Cadmium, Hexavalent Chromium, PBB and PBDE.
Customer requirement: Sony and other companies have initiated a green procurement process which required all suppliers to provide green product before certain deadlines.
Definitions
Lead-free package
- Lead-free package is ROHS compliance
- Removal of lead (Pb) in package
Green package
- Removal of lead (Pb), antimony trioxide (Sb2O3) and brominated flame-retarding compound from encapsulants and substrates
Maximum levels allowed
- (Pb) < 1000 ppm
- Halogens (Cl, Br) < 900 ppm
- Antimony < 900 ppm
Package Materials Impacted
| Part No.Category |
DensityI/O |
Vdd / VddqSpecStatus* |
| Leadframe |
Lead Finish |
Removed (Pb) from solder |
| |
Mold compound |
improve moisture sensitivity |
| |
Die attach epoxy |
Improved adhesion and moisture resistance |
| Area Array |
Die attach epoxy |
Improved adhesion and moisture resistance |
| |
Substrate |
Improve moisture sensitivity |
| |
Solder mask |
Improved adhesion and moisture resistance |
| |
Mold compound |
Improve moisture sensitivity |
| |
Solder ball |
Removed (Pb) from solder ball |
| Flip Chip |
Solder bumps |
Removed (Pb) from solder |
Solutions
Terminations
- Lead plating from Sn-15Pb to Matted Sn.
- Pre-plated lead frame (PPF) with Ni/Pd/Au finish.
- Solder ball from Sn-37Pb to Sn-4.0Ag-0.5Cu or Sn-3.0Ag-0.5Cu, Sn-1.0Ag-0.5Cu
Mold compound and Substrate
- Moisture resistance for 260C reflow temp.
- Phosphorous free
- Halogens, Sb2O3 free. (Green package only)
Lead-free package Qualification Reliability Test Items:
- Precondition:
MSL Level III, 260 degree C
- Temperature Cycle:
-65℃~150℃/1000 cycles
- High Temp. Storage:
150/1000 hours
- Temp Shock Test:
-65℃~150℃/100 cycles
- Pressure Cooker Test:
121℃/100% RH, 15 PSIG, 168 hours.
- Other Tests:
Solderability, Lead finish composition, Whisker test, etc
Package Lead Free IR-Profile Samples
| Package Thickness |
Volume mm3 <350 |
Volume mm3 350 -2000 |
Volume mm3 >2000 |
| <1.6 mm |
260 +0 °C |
260 +0 °C |
260 +0 °C |
| 1.6 mm -2.5 mm |
260 +0 °C |
250 +0 °C |
245 +0 °C |
| ≥2.5 mm |
250 +0 °C |
245 +0 °C |
245 +0 °C |  Figure 5-1 Classification Reflow Profile
Winbond Lead-free and RoHS Marking SymbolsWe will print lead-free and RoHS symbol on bar code label to identification of lead-free assemblies
Program Summary
Winbond's lead-free program started in 6/2000
Mass production of lead-free DRAM started in Oct. 2001.
Our major assembly subcontractors are ready for lead-free package qualification and production.
WEC's goal is to provide lead-free for all packages by Dec. 2005.
All products have been converted to lead-free package since Jul. 2006.
FAQ
- How does Winbond define “lead-free”, “ROHS compatible” and “Green”?
Lead-Free: Winbond's terms “ Lead-free” or ”Pb-free” mean semiconductor products that are compatible with current ROHS requirements for all 6 substances. Green: mean lead-free and free of Bromine (Br) and Antimony (Sb) based flame retardants.
- How can I find out if a specific device is lead-free or Green, or when it will be?
Winbond product content website shows the current production status, package finish, and lead-free and Green status of the individual parts.
- Will lead-free or Green devices be more expensive than Pb-based devices?
Pricing is determined by product marketing. Conversion to lead-free, in and of itself, is not planned to result in price changes.
- If a device is converted to lead-free, will Winbond continue to supply the Pb-based part?
Winbond is encouraging all customers to convert to lead-free for all product use. Please contact with our sales for the special request of leaded products.
- Will Winbond change the part numbers?
Yes, product part number will be changed for lead-free part.
- In what way would a lead-free or Green device influence my board’s functionalities or my application?
None expected.
- Are lead-free parts compatible with a Pb-based soldering process?
Our lead-frame based lead-free products are backward compatible with leaded soldering process. However, for BGA type lead-free products, it is not backward compatible with leaded soldering process. Solder joint reliability can be a concern.
- What is being done to mitigate tin whisker growth?
We have chosen matte tin as the lead finish for all lead-free products. The package is annealed within 24 hours at 150°C for 1 hour after lead plating. This is the industry-accepted method for mitigating tin whisker growth.
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